Introducing Bio-Based Elastomer Compounds: Sustainable Rubber Without Compromise
Templates034 launches our first commercially validated bio-based elastomer compound family, replacing up to 40% of petroleum-derived raw materials with renewable plant-based alternatives while maintaining identical performance specifications to conventional compounds.Bio-Based Compound RangeBioFlex EPDM: 35% bio-content from sugarcane-derived ethylene, identical ozone and UV performance to standard EPDM, verified by independent testing at Rubber Research InstituteBioFlex NR+: Enhanced natural rubber compound with bio-based processing oils (soybean-derived) replacing petroleum TDAE oil, maintaining low-temperature flexibility to −40°CBioFlex TPE: Thermoplastic elastomer with 40% bio-content from castor oil polyols, processable on standard injection molding equipment with no parameter changesSustainability CredentialsISCC PLUS mass balance certification for bio-content verificationCarbon footprint reduction: 25-35% lower CO2e per kg versus conventional compoundsNo palm oil derivatives — all bio-content from non-deforestation sourcesREACH and RoHS compliant, identical regulatory status to conventional compoundsCustomer AdoptionThree major automotive OEMs have completed validation testing and approved BioFlex compounds for series production in 2026 model year vehicles, representing 15 million parts annually across weatherstrip, grommet, and vibration dampener applications.
New High-Performance PEEK Injection Molding Capability for Aerospace & Medical
Templates034 announces the addition of high-performance PEEK (polyether ether ketone) injection molding capability to our engineering plastics portfolio, enabling production of components for the most demanding aerospace, medical implant, and oil and gas applications.PEEK Processing CapabilityEquipment: Dedicated 200-tonne high-temperature injection press with 450°C barrel capability, hardened screw and barrel for abrasive glass/carbon-filled gradesMaterials: Unfilled PEEK 450G, 30% glass-filled PEEK (GF30), 30% carbon fiber-filled PEEK (CF30), and bearing-grade PEEK with PTFE and graphite fillersProcessing: Mold temperatures to 200°C (oil-heated), precisely controlled cooling rates for optimal crystallinity (30-35% target)Post-Processing: Annealing ovens for stress relief and crystallinity optimization, CNC machining center for post-mold precision featuresApplication ExamplesAerospace: structural brackets, cable clamps, and bearing cages replacing aluminum (40% weight saving)Medical: spinal fusion cages and dental implant abutments (radiolucent, biocompatible)Oil & gas: valve seats, seal back-ups, and electrical connectors rated to 260°C and 700 barMaterial PropertiesPropertyUnfilledGF30CF30Tensile (MPa)100157212Modulus (GPa)4.011.022.0HDT (°C)152315315Continuous Use260°C260°C260°C
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